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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂料專用設備品類

熱噴(pen)(pen)砂(sha)機(ji)械(噴(pen)(pen)鋅機(ji),噴(pen)(pen)鋁(lv)機(ji),噴(pen)(pen)鋅鋁(lv)鋁(lv)合金型(xing)材(cai)機(ji))題材(cai)

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)噴砂(sha)全系列環節:以一些(xie)主軸(zhou)將(jiang)噴砂(sha)產(chan)品(線纜或(huo)(huo)粉材)放熱(re),放熱(re)的(de)產(chan)品出現(xian)熔融(rong)(rong)或(huo)(huo)半熔融(rong)(rong)狀態下的(de)水分(fen)子(zi),一些(xie)水分(fen)子(zi)以再壓縮室內空氣為(wei)和動力以一定(ding)程(cheng)度(du)(du)程(cheng)度(du)(du)的(de)車速(su)突(tu)破(po)并累積在基(ji)軀干部上,出現(xian)兼備一定(ding)程(cheng)度(du)(du)程(cheng)度(du)(du)的(de)特點的(de)噴砂(sha)層(ceng)。

·以出具熱環境的(de)區別(bie),可劃分(fen)復燃物(wu)法和電(dian)暖法。前面是(shi)還包括(kuo)復燃物(wu)火花涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)工藝、閃爆涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)工藝及速度火花涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)工藝(HVOF);再者(zhe)還有電(dian)弧(hu)放(fang)電(dian)粉(fen)(fen)末涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)及等(deng)(deng)化(hua)合(he)物(wu)粉(fen)(fen)末涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)(又(you)分(fen)過熱蒸汽等(deng)(deng)化(hua)合(he)物(wu)粉(fen)(fen)末涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)與水穩等(deng)(deng)化(hua)合(he)物(wu)粉(fen)(fen)末涂(tu)(tu)裝(zhuang)(zhuang)(zhuang))。粉(fen)(fen)末涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)技術對耐磨涂(tu)(tu)層(ceng)生產首要印象的(de)是(shi)粉(fen)(fen)末涂(tu)(tu)裝(zhuang)(zhuang)(zhuang)水溫(wen)(堅持原則(ze)的(de)說,是(shi)溶(rong)滴沖洗(xi)(xi)基體面時的(de)水溫(wen))和溶(rong)滴沖洗(xi)(xi)表皮的(de)強度。

·斯特(te)爾(er)熱噴砂軟件具體用以電(dian)力(li)鐵(tie)塔、燈桿(gan)、鋼箱梁、水閘(zha)們、輪(lun)船(chuan)等組成部分件大的(de)面(mian)(mian)積長久防水及造(zao)紙該(gai)行(xing)(xing)業烘缸、uv打印機彩印輥、曲軸(zhou)等工件表面(mian)(mian)上(shang)的(de)表面(mian)(mian)上(shang)磨花的(de)噴砂修復系統(tong),還適用性(xing)以濾波電(dian)容、電(dian)瓷該(gai)行(xing)(xing)業的(de)電(dian)極(ji)材料噴砂等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鍍(du)層(ceng)能力 Coating function

按照澳大利亞(ya)F.N.LONGO對熱涂(tu)裝涂(tu)膜(mo)的定義形(xing)式(shi),涂(tu)膜(mo)按的功(gong)能可分(fen)成:

1、耐磨涂(tu)(tu)覆損涂(tu)(tu)覆。具有抗黏住劃痕、表層(ceng)(ceng)疲倦劃痕涂(tu)(tu)覆和耐沖濁涂(tu)(tu)覆。當中(zhong)有一(yi)些實(shi)際情(qing)況另外抗底溫(<538C)損壞和抗室(shi)溫(538~843C)變形(xing)納米(mi)涂(tu)(tu)層(ceng)(ceng)之分。

2、耐(nai)(nai)熱性抗鈍化耐(nai)(nai)磨涂膜。此種耐(nai)(nai)磨涂膜屬(shu)于(yu)低溫的過程(cheng) (中間有鈍化節日氣(qi)氛(fen)、灼(zhuo)傷性廢(fei)氣(qi)、少于(yu)843℃的沖蝕及熱障)和熔(rong)融(rong)金屬(shu)制時(shi)候(hou)(這其中有熔(rong)融(rong)鋅、熔(rong)融(rong)鋁、熔(rong)融(rong)鐵和鋼、熔(rong)融(rong)銅)所廣泛應用(yong)的涂膜。

3、抗電離(li)層(ceng)(ceng)和浸漬浸蝕納米涂層(ceng)(ceng)。電離(li)層(ceng)(ceng)浸蝕涉及到(dao)工藝氣(qi)體(ti)、鹽(yan)性氣(qi)體(ti)、田(tian)野氣(qi)體(ti)等(deng)出現的浸蝕;浸漬浸蝕涉及到(dao)常飲談水(shui)區(qu)、非常飲談水(shui)區(qu)、熱談水(shui)區(qu)、建議使用淡鹽(yan)水(shui)配合、物(wu)理化學和商品工作等(deng)出現的浸蝕。

4、電(dian)導(dao)和電(dian)容(rong)值涂(tu)覆。這類涂(tu)覆用在電(dian)導(dao)、電(dian)容(rong)值和屏幕(mu)。

5、找回長(chang)寬耐(nai)(nai)磨涂(tu)覆。這耐(nai)(nai)磨涂(tu)覆使用(yong)于鐵基(ji)(可切(qie)銷(xiao)與(yu)可銑削的(de)鎂合(he)金(jin)鋼和耐(nai)(nai)蝕鋼)和有色板塊金(jin)屬制(鎳(nie)、鈷(gu)、銅(tong)、鋁、鈦(tai)及自己(ji)的(de)鎂合(he)金(jin))所制品。

6、機制(zhi)部分孔(kong)徑控(kong)住鋁層。這類鋁層可磨(mo)。

7、耐電(dian)物(wu)理(li)防(fang)腐化(hua)不銹鋼鋁層。電(dian)物(wu)理(li)防(fang)腐化(hua)不銹鋼屬于各(ge)(ge)類酸(suan)、堿、鹽,各(ge)(ge)類硅酸(suan)物(wu)和各(ge)(ge)類生(sheng)產電(dian)物(wu)理(li)導電(dian)介質(zhi)的防(fang)腐化(hua)不銹鋼。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

靜電粉(fen)末(mo)噴涂主設備編

食品亮點 Product features

極速(su)公(gong)路焊弧(hu)靜電(dian)(dian)粉末涂裝機是愛機構研制(zhi)研發研發的其(qi)中一種服務(wu)。它(ta)是以電(dian)(dian)引發焊弧(hu)為供(gong)暖系統,將材料絲(si)熔(rong)化,以縮(suo)短(duan)氧氣實(shi)施吸霧及閉式冷卻(que)塔,將需靜電(dian)(dian)粉末涂裝用材料絲(si)吹成微細粉末,極速(su)公(gong)路噴向經(jing)由預治理 部件表明,換取佳(jia)鍍層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

可用區域(yu) Applicable scope

1. 電力鐵(tie)塔、關鍵點、水閥門、船運等鋼節(jie)構噴(pen)(pen)鋅噴(pen)(pen)鋁(lv)防腐涂料。

2. 造紙工(gong)業烘缸、進行印刷(shua)輥、曲軸等零(ling)件外壁磨損情況的噴涂料維修。

3. 電阻、電瓷行(xing)業內的(de)參比電極(ji)噴砂等。

4. 電(dian)爐四(si)管(guan)、制粉(fen)設計(羅茨風機(ji)離心葉輪及(ji)蝸殼)、滾筒機(ji)、烘缸、軸類、壓鑄(zhu)模具等防(fang)磨防(fang)腐涂(tu)料(liao)靜電(dian)粉(fen)末(mo)噴涂(tu)層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

絲機規格Model

STR-400

STR-400A

STR-250-D

錄入電壓值Input voltage

3相AC380V、50Hz

固定傷害(hai)電機功(gong)率Rated output power

18kw

13kw

7kw

特殊功率Rated current

400A

300A

250A

輸入輸出端電(dian)壓Output voltage

21~45V

18~42V

14~36V

 

阻抗率Load rate

60%

端(duan)電壓可以調節級數(shu)Voltage regulation series

粗、細調各3檔、共9檔

外貌規(gui)格Envelop dimensions

600×460×850

含量Weight

215kg

195kg

140kg

耐壓中(zhong)等級Insulation class

E

 

其主要新型(xing)號規格指標 Main technical parameters

噴漆裝修材料

Spray materials

電子線厚度

Wire diameter(mm)

較為常用工作任(ren)務電流量

Common working current(A)

變壓器空載交流電壓

load voltage(V)

選購空氣的帽小口徑

Choose air hat caliber(mm)

噴塑錯誤率

Spraying efficiency(kg/h)

鋅(xin)絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線Copper wire

2.0

150-200

35-40

7-8

18

高(gao)碳鋼板絲(si)High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹(xiu)鋁合金鋼絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁(lv)Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫鎂合金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套設(she)(she)施系(xi)統(tong)由飛(fei)速電孤焊(han)(han)接(jie)噴槍、電孤焊(han)(han)接(jie)噴砂電源線組合。另需一體(ti)化設(she)(she)施系(xi)統(tong):壓(ya)力表縮機、氣柴油(you)濾清器、放絲盤架(jia)。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

空氣中壓力值

Air pressure

輸入外接電源

Input power

內容輸出額定功率

Output power

內容輸出負載的電壓

Load voltage output

主機電源凈重

Power weight

調正電流電壓

Adjusting voltage

>0.5Mpa

380V(三相(xiang)電(dian)源)50HZ

16KW

18-44V

178kg

0-24V

 

應用一體機式電子控制(zhi)系統(tong)氣、電啟閉(bi),運作更有利(li),可(ke)構建長長度登高數學作業。

a粒子起飛強(qiang)度達420m/s這些。

軸(zhou)上氣體流動時速達600m/s。

鋁層巖漿巖率少(shao)于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍稱重

Gun weight

氣體壓

Air pressure

氧氣耗用量

Air consumption

送絲吸引力

Send silk gravity

可控硅調壓範圍

Speed range

搜索交流電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

變頻調速器

≤24V(整流)

 

靜(jing)電粉末噴涂機器設備系列表

1、弧光噴涂工(gong)藝(yi)機主(zhu)要用作(zuo)鋼格局的(de)大占(zhan)地面防污及損(sun)壞或加工(gong)制作(zuo)人(ren)為失誤的(de)機械部件面復原(yuan)和光催化(hua)原(yuan)理電容(電容器)導(dao)電涂覆等。

2、主要噴塑(su)產品:鋅、鋁等。

3、按(an)照不(bu)同的(de)生產(chan)銷售的(de)條件(jian)的(de)生產(chan)銷售要(yao)有(you),該電(dian)弧放電(dian)噴(pen)(pen)槍(qiang)可固定不(bu)變在機(ji)器上(shang)對玩法的(de)大工件(jian)的(de)對其進行(xing)噴(pen)(pen)涂工藝。

4、采用拉式焊弧噴(pen)槍,推式焊弧噴(pen)槍也更易用。

5、該電將噴(pen)槍工作(zuo)狀況管控、送(song)絲變速、實驗室氣體壓(ya)縮空(kong)氣管集渾(hun)身上下是好的電弧焊(han)接噴(pen)粉末(mo)噴(pen)涂主設備(bei)。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧放電靜電噴涂:
脈沖線纜粉末噴砂就是項組合了焊流程的簡單性和輕便性的熱粉末噴砂技藝設備,僅僅不錯的外層治理 技藝設備現實上可能在一些地點簡單地使用的。另一方面,脈沖粉末噴砂控制系統的給料機意識使之可能志向地廣泛應用于大規模外層治理 地方,假如較大形建筑材料的鋼組成部分和較大形輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
脈沖線纜熱涂裝將線纜充分受熱、吸霧,并將液滴噴出到鋁件的表面能。該流程動用脈沖微波加熱,而不會是動用氧-然料火花液化石油氣石油氣重金屬。在1個雙線中等價格,BGP裝置里,脈沖提升倆個填裝了需涂裝有機化合物的線纜反相極頭,線纜的是相交處真接手機定位在壓縮成空氣質量噴出頭正前方,當脈沖所產生的熱氣受熱線纜,噴出頭將熔融液滴噴上鋁件的表面能。機械性入料器將兩個線纜定期打入絕對脈沖涂裝和液化石油氣石油氣村料的供求平衡。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各項軸類隔離、防蝕的設備。為解決辦法軸類界面的陽極氧化,過往普遍都用涂料保護區區,其防蝕周期普遍在3-5年,從而必須有時候性進行維修服務、調養,花費過多人工倚重。現用軸類界面噴砂后噴鋅、再在噴漆的加工工藝進行保護區區,防蝕周期可以達到30年上不用調養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。