
Q69系列(lie)的鋼(gang)板材料預加(jia)工 / 剛板預清理(li)(li)線 / 合金鋼(gang)預辦理(li)(li)生產(chan)銷(xiao)售線 / 不銹鋼(gang)拋丸(wan)機(ji)廠家
◆新產品概況 Product introduction
剛材(cai)預(yu)(yu)處(chu)里線生產工藝說的(de)(de)是(shi)剛材(cai)在工作前(qian)(即鋼(gang)筋取(qu)樣料(liao)(liao)模(mo)(mo)式)實現表(biao)明(ming)拋丸(wan)防銹并涂(tu)下一層防護(hu)底漆的(de)(de)制造工藝工序(xu)。模(mo)(mo)具鋼(gang)過程預(yu)(yu)除(chu)理(li)能夠 提(ti)升(sheng)(sheng) 機戒(jie)軟(ruan)件和(he)(he)塑(su)料(liao)(liao)桿件的(de)(de)抗(kang)腐燭(zhu)業務能力,提(ti)升(sheng)(sheng) 剛板的(de)(de)抗(kang)乏力耐(nai)熱性,縮短其動(dong)用(yong)年(nian)限;并且還能夠 改善模(mo)(mo)具鋼(gang)表(biao)明(ming)工藝工序(xu)開(kai)發的(de)(de)情況,有(you)益于(yu)于(yu)數控車(che)床水刀(dao)切(qie)割設(she)備下料(liao)(liao)機和(he)(he)精(jing)密(mi)鑄造落料(liao)(liao)。與此(ci)同時(shi),基于(yu)制造前(qian)模(mo)(mo)具鋼(gang)圖行是(shi)比較(jiao)規則(ze),有(you)益于(yu)于(yu)機戒(jie)防銹和(he)(he)主動(dong)化噴涂(tu),為此(ci)運用(yong)模(mo)(mo)具鋼(gang)預(yu)(yu)除(chu)理(li)可有(you)很大的(de)(de)提(ti)升(sheng)(sheng) 請(qing)理(li)操(cao)作的(de)(de)效(xiao)果,改善請(qing)理(li)操(cao)作的(de)(de)勞動(dong)課屈服強度(du)和(he)(he)對環鏡的(de)(de)水污染。
不銹鋼(gang)鋼(gang)板預清理線裝備其主(zhu)要利于(yu)拋丸(wan)器高(gao)速的(de)(de)(de)(de)(de)拖(tuo)動的(de)(de)(de)(de)(de)扇葉將鋼(gang)丸(wan)(彈丸(wan))迅速拋打至部件(jian)好(hao)(hao)品(pin)牌(pai)的(de)(de)(de)(de)(de)的(de)(de)(de)(de)(de)外(wai)(wai)(wai)表能。對部件(jian)好(hao)(hao)品(pin)牌(pai)的(de)(de)(de)(de)(de)采取(qu)沖擊性、刮削(xue),以去掉部件(jian)好(hao)(hao)品(pin)牌(pai)的(de)(de)(de)(de)(de)的(de)(de)(de)(de)(de)外(wai)(wai)(wai)表能的(de)(de)(de)(de)(de)銹層,鈍化皮(pi)和(he)(he)垃圾,使的(de)(de)(de)(de)(de)外(wai)(wai)(wai)表能滿(man)足(zu)一些 的(de)(de)(de)(de)(de)凹(ao)凸不平度(du)。升(sheng)高(gao)了漆面(mian)與不銹鋼(gang)鋼(gang)材(cai)的(de)(de)(de)(de)(de)外(wai)(wai)(wai)表能的(de)(de)(de)(de)(de)依附力,相(xiang)關聯升(sheng)高(gao)了好(hao)(hao)品(pin)牌(pai)的(de)(de)(de)(de)(de)抗氧化業(ye)務(wu)能力和(he)(he)的(de)(de)(de)(de)(de)外(wai)(wai)(wai)表能水(shui)平,改造和(he)(he)升(sheng)高(gao)好(hao)(hao)品(pin)牌(pai)的(de)(de)(de)(de)(de)的(de)(de)(de)(de)(de)外(wai)(wai)(wai)型水(shui)平和(he)(he)自有水(shui)平,洋洋得到緩解(jie)清潔做工(gong)作的(de)(de)(de)(de)(de)勞(lao)作剛度(du)和(he)(he)大環境環境破壞(huai)、該好(hao)(hao)品(pin)牌(pai)的(de)(de)(de)(de)(de)是船只,橋梁結(jie)構(gou)、摩托車倆、工(gong)程項目機制醫(yi)藥(yao)化工(gong)機 和(he)(he)鍋(guo)爐(lu)風機制造廠這個行(xing)業(ye)的(de)(de)(de)(de)(de)所需工(gong)業(ye)化的(de)(de)(de)(de)(de)史詩裝備。
Steel pretreatment line process is the steel products in machining (namely raw materials before state) surface shot derusting and coated with a layer of protection of the primer processing technology. Steel after pretreatment can improve mechanical products and metal components, improve the corrosion resistance of the steel plate anti-fatigue performance and prolong the service life; At the same time, it can optimize the production process steel surface state, be helpful for cutter material and precision blanking. In addition, the processing steel shape quite rules before, be helpful for mechanical derusting and automatic spray paint, so steel pretreatment can greatly improve the efficiency of the cleanup work, reduce the labor intensity of the cleanup work and pollution to the environment.
The steel pretreatment line mainly uses high speed rotating impeller of peen-forming to the surface with steel shot (projectile) speed .To the shock, scraping, in order to eliminate the surface of rusty layer, oxide skin and dirt surface, it reaches a certain roughness. Improve the paint film with steel surface adhesion, raise the products corrosion resistance and surface quality, improve and enhance the appearance of the products quality and internal quality, reduce the labor intensity of cleaning and environmental pollution, the product is ships, Bridges, locomotives, engineering machinery, chem
Q69一(yi)系列鋼板材料預處置 / 不銹(xiu)鋼預凈化處理線 / 材料預進行處理分娩線 / 剛板拋丸機廠(chang)家(jia)
板材預正確處理種(zhong)植線,鋼結構設計類型通(tong)(tong)過式拋(pao)丸機由(you)放料卸(xie)料管(guan)輥(gun)道、吹(chui)刮(gua)保護(hu)控(kong)(kong)制(zhi)系統(tong)(tong)、提(ti)前預熱(re)掌(zhang)(zhang)控(kong)(kong)體統(tong)(tong)的(de)化、拋(pao)丸清(qing)除(chu)(chu)掌(zhang)(zhang)控(kong)(kong)體統(tong)(tong)的(de)化、自動(dong)涂漆(qi)室、烤干室、下料機卸(xie)料管(guan)輥(gun)道、通(tong)(tong)風掌(zhang)(zhang)控(kong)(kong)體統(tong)(tong)安裝除(chu)(chu)塵設備(bei)掌(zhang)(zhang)控(kong)(kong)體統(tong)(tong)的(de)化、漆(qi)霧(wu)過濾程序掌(zhang)(zhang)控(kong)(kong)體統(tong)(tong)的(de)化、電氣開關掌(zhang)(zhang)控(kong)(kong)掌(zhang)(zhang)控(kong)(kong)體統(tong)(tong)的(de)化及橫移保護(hu)控(kong)(kong)制(zhi)系統(tong)(tong)等組成了。
Steel pretreatment production line, the steel structure shot by feeding machine rollor conveyeer blow, blow the device, preheating system, shot cleaning system, automatic spray paint room, drying room, filling rollor conveyeer, ventilation dust removal system, mist filtering system, electrical control system and shiftting equipment etc
Q69系例剛板(ban)材料(liao)噴砂(sha)機廠(chang)家(jia)分(fen)立進式剛板(ban)材料(liao)噴砂(sha)機廠(chang)家(jia)富強進式剛板(ban)材料(liao)噴砂(sha)機廠(chang)家(jia)
Steel shot blasting machines divided into steel plate shot machine and steel straight shot machine
近3年,因通過(guo)可(ke)源(yuan)程序(xu)序(xu)操作模塊操作,產品(pin)(pin)的(de)定時化能力重能夠收獲更(geng)高能力的(de)提生。由于科學(xue)的(de)技(ji)藝蓬勃發展的(de)的(de)進步,測(ce)算(suan)出機(ji)(ji)及(ji)定時測(ce)控(kong)儀(yi)容儀(yi)表在機(ji)(ji)械(xie)創造創造制造業能夠收獲多見用(yong)(yong)途,一下幾五節前(qian)(qian)不易(yi)能實現(xian)了的(de)工作目前(qian)(qian)臉變簡(jian)單輕松。我總(zong)部在建筑(zhu)鋼材預除(chu)理線(xian)上游戲通過(guo)了環境(jing)溫度液位變送(song)器、滑動數字器等元器件(jian)封裝,新(xin)線(xian)路測(ce)算(suan)出機(ji)(ji)監控(kong)視頻(pin)(攝(she)像(xiang)頭學(xue)校,取代傳統式的(de)仿真屏),閉路電視臺追蹤,以(yi)及(ji)可(ke)表明顧客的(de)要求系統配置自己打碼(ma)軟件(jian)儀(yi)及(ji)自己商品(pin)(pin)條形碼(ma)彩(cai)打設(she)施。來(lai)計算(suan)機(ji)(ji)網(wang)絡等高社會貨品(pin)(pin)在機(ji)(ji)械(xie)性(xing)貨品(pin)(pin)應用(yong)(yong)領域也(ye)是種必然現(xian)象的(de)現(xian)象。
In recent years, automation degree of the heavy equipment greater extent with the PLC control. Along with the progress of science and technology are developing rapidly, computer and automatic measurement and control instruments in mechanical manufacturing used widely, some decades ago may not function of the realization of the now with relative ease. Our company with international trend, steel pretreatment line in the temperature transmitter, rotary encoder elements such as computer monitoring, the whole line (monitoring center, instead of old-fashioned analog screen), closed-circuit television monitoring, and according to user requirements configure automatic play yards instrument and automatic barcode printing device. The computer and other high-tech products in mechanical products application is a kind of inevitable trend.
鑄件輸送管機系統
1. 軸類零件(jian)運送(song)程(cheng)序變頻式無極(ji)變速變頻調速,各(ge)工部既可關聯行駛,又可獨有運作(zuo);
2. 拋丸(wan)室輥(gun)道可裝(zhuang)特殊性(xing)產品(pin)耐腐保護套;
3. 板鏈卸料器 “V”型成分(fen),噴涂后不(bu)銹鋼(gang)板長線沾染,以防(fang)止油(you)漆(qi)受損。
拋丸去除
1. 零部件測高采用了(le)光電科技(ji)觸(chu)點開關及剎車系(xi)統電機馬達,在拋丸戶(hu)內,防(fang)粉塵濃度侵(qin)擾;
2. 產品測(ce)寬提(ti)升裝置,自(zi)然調(diao)低供丸閘開起總(zong)量;
3. 用到(dao)懸臂離心力(li)式拋丸(wan)器(qi)(qi),拋丸(wan)器(qi)(qi)布置房(fang)間經歷計算方式機模(mo)型模(mo)擬。
彈(dan)丸打(da)消輥(gun)道,鑄(zhu)件鋪蓋平均(jun)相(xiang)一致(zhi)。
彈丸打掃
1. 滾掃、側掃及油田軸(zhou)流風扇吹掃丸料(liao)再(zai)循環再(zai)生利用滿幕(mu)簾風選分離法器;
2. 選擇(ze)專業級聚脂線(xian)芯優(you)化(hua)機(ji)機(ji)械傳(chuan)動帶;
3. 利用氣(qi)控彈丸抑制(zhi)器;
4. 彈丸不斷循環模式各趨(qu)勢點設(she)洛(luo)天依報(bao)警技(ji)能技(ji)能。
拋丸吸塵設計
1. 選擇漩風、布袋一體化式(shi)抑塵器。
電操作機系統
1. PLC把控(kong)好,上位(wei)機軟件(微機)日常(chang)動態仿(fang)真模擬追蹤了;
2. 重復(fu)系(xi)統常見故(gu)障報警實用功(gong)能實用功(gong)能;
3. 易損件(jian)日(ri)子超額倒計(ji)時鐘(zhong)功能表。
Workpiece conveying system
1. The frequency stepless speed regulation conveying system, the ministry of synchronicity, and can be independent movement;
2. Shot peeningroom table has a special material wear-resisting sheath;
3. Plate chain conveyor for "V" type structure, and painted steel short line contact after, in order to avoid damage paint film.
Shot cleaning
1. The high measurement adopts photoelectric switch and brake motor in outdoor without the dust interference;
2. The workpiece mesurement device, automatic regulation for the pill brake open quantity;
3. We have advanced cantilever centrifugal peen-forming device, the arrangement shot through computer simulation. Avoid roller, the projectile cover uniform.
Projectile cleaning
1. Saul, Saul rolling side high-pressure blower purging pill material circulation purification the curtain with FengXuan separator;
2. Using special polyester wire core hoist belts;
3. Using gas control projectile controller;
4. Projectile circulation system the power point set fault alarm function.
Peen-forming dust removal system
1. Using a whirlwind, bag integrated type filter, dust emissions reached national standards.
Electrical control system
1. PLC control, PC (computer) dynamic simulation monitoring;
2. Circulation system fault alarm function;
3. Time to accumulate timing function. Parts.
Q69產(chan)品鋼(gang)板材料預整理 / 不銹鋼(gang)預凈化處(chu)理線(xian) / 管材預處(chu)里產(chan)量線(xian) / 厚(hou)鋼(gang)板拋丸機廠家(jia)
◆ 關鍵技(ji)術水(shui)平(ping)指標 Main technical parameters
|
項目 Project / 款型 model |
Q6920 |
Q6925 |
Q6930 |
Q6940 | ||
|
鋁(lv)合(he)金板Steel plate |
寬 Width |
mm |
<2000 |
<2500 |
<3000 |
<4000 |
|
厚 Thickness |
mm |
5-60 |
5-60 |
5-60 |
5-60 | |
|
長 Length |
mm |
1500-15000 |
3000-15000 |
2400-15000 |
4500-15000 | |
|
工字鋼 Steel |
最窄橫(heng)截(jie)面尺寸Min section size |
mm |
60×80 |
60×80 |
60×80 |
60×80 |
|
極大截面長(chang)寬高(gao) Max section size |
mm |
1000×300 |
1000×300 |
1000×300 |
1000×300 | |
|
長寬高 Length |
mm |
2400-15000 |
2400-15000 |
2400-15000 |
2400-15000 | |
|
部件 Component |
最(zui)多間距 Max width |
mm |
800 |
1500 |
1500 |
800 |
|
最大程度(du)極度(du) Max height |
mm |
300 |
300 |
300 |
300 | |
|
總(zong)長(chang)度 Length |
mm |
2400-15000 |
2400-15000 |
2400-15000 |
2400-15000 | |
|
輥道 Roller |
能接(jie)受承載 Allow load |
T/m |
1 |
2 |
2 |
1 |
|
部件(jian)輸送機強度 Transportation speed |
m/min |
1-5 |
0.5-4.5 |
0.5-4 |
2-8 | |
|
涂漆層壁厚 Film thickness |
um |
15-28 | ||||
注:以(yi)上所述數據只可(ke)用(yong)在我(wo)平臺(tai)的(de)(de)定形(xing)新(xin)產(chan)品。貴平臺(tai)的(de)(de)定購時(shi),需(xu)據真(zhen)正現象(如生產(chan)習(xi)慣(guan)量(liang)、預(yu)處里(li)的(de)(de)妙用(yong)等(deng)(deng))斷定重要(yao)(yao)數據。譬如:中國(guo)南(nan)方多(duo)雪天氣的(de)(de)玩家及東北亞東北部(bu),還要(yao)(yao)加溫系統(有(you)電調溫、遠紅外調溫、然氣、汽(qi)柴油調溫等(deng)(deng)許多(duo)種習(xi)慣(guan)),烘干(gan)箱(xiang)亦(yi)盡(jin)管。有(you)關于預(yu)處里(li)線(xian)(xian)的(de)(de)進行(xing)速(su)(su)(su)率,我(wo)平臺(tai)的(de)(de)可(ke)擁有(you)普通(tong)用(yong)戶的(de)(de)隨便需(xu)要(yao)(yao),涉及加大拋丸(wan)器的(de)(de)電率、并接幾臺(tai)通(tong)過式拋丸(wan)機等(deng)(deng)習(xi)慣(guan)。涉及專(zhuan)保(bao)養不(bu)銹(xiu)鋼(gang)(gang)板(ban)(不(bu)銹(xiu)鋼(gang)(gang)鋼(gang)(gang)板(ban)屏幕寬(kuan)度匹配2-5米,鋼(gang)(gang)板(ban)厚度3-100mm)的(de)(de)實際的(de)(de)特(te)殊性(xing),為(wei)使快速(su)(su)(su)清(qing)掉體驗(yan)來詢,更是(shi)是(shi)快速(su)(su)(su)清(qing)掉薄鋼(gang)(gang)板(ban)規格(ge)規格(ge)時(shi)以(yi)防和變(bian)形(xing),我(wo)新(xin)公司有(you)能開發了鋼(gang)(gang)板(ban)規格(ge)規格(ge)特(te)用(yong)預(yu)處置線(xian)(xian)。實際的(de)(de)特(te)殊性(xing)為(wei):
(1) 左右側兩拋丸器逐1相匹配的,互(hu)減弱(ruo)了彈丸對(dui)厚剛板(ban)的震蕩力,必免(mian)薄厚剛板(ban)和變形。
(2) 拋丸室剛板進(jin)庫口進(jin)行特殊化設計制作,謹防止彈(dan)丸飛出(chu)室休(xiu)外。
(3) 清潔軟件(jian)系統(tong)多了側刷打(da)掃衛生(sheng)軟件(jian)系統(tong),是驅除(chu)鋼板(ban)材料頂部的彈(dan)丸。
(4) 丸料循壞系統用了(le)單雙排料倉升(sheng)級(ji)機(ji)、魚缸底濾感性式(shi)丸砂分離法(fa)器。
OMRON溫度控制器件,主要包括(kuo)OMRON C200HG PLC,選用行業的控制微(wei)機作串口通(tong)信動(dong)態信息模(mo)擬(ni)訓練攝像頭監控。
丸料間歇系統錯誤(wu)碼警告功能(neng)模塊(kuai)。若是其中一個環保(bao)設備(如丸砂拆分器、斗(dou)式提(ti)高(gao)自己機、錐型輸送帶(dai)器)發(fa)生了機械故障,它將自己中止,還(huan)建在其上(shang)的裝備也將自己中止。
鋼(gang)條預補救(jiu)線主要(yao)(yao)的用作(zuo)生態(tai)板及各種各樣鋁(lv)材(cai)的外觀預補救(jiu)(打火、拋丸、汽車(che)噴(pen)漆、吹(chui)干)。長線主要(yao)(yao)采(cai)用PLC可編譯程(cheng)序抑制,設立(li)一處自然加測(ce)裝置,對儀(yi)器的加載程(cheng)序采(cai)取加測(ce),國家抑制設立(li)模仿(fang)現示(shi)裝置。
Note: the above parameters only applies to my company finalize the design product. Your company to order, according to the actual situation of production, the pretreatment of (such as specific parameters ). For example: the south and the rain customers and northeast China, need preheater (there is electricity heating, far infrared heating, gas, fuel heating DuoZhong way), drying, too. The running speed of about pretreatment line, our company can meet user requirements, including any increase the power shot, series multiple peen-forming machine way. Designed for clean steel plate steel plate width (2-5 meters, 3 100 mm thickness of the specific features of the) to clean up better effect, especially when clean sheets to prevent deformation, specially designed for steel pretreatment line. Specific features:
(1) fluctuation two shot, the one-to-one offset the impact of the steel plate projectile, prevent thin steel plate deformation.
(2) The door of peen-forming room steel plate with special design to prevent fly out of room in vitro projectile.
(3) Cleaning device increased the side brush cleaning system, completely eliminate steel plate and the upper part of the projectile.
(4) Pill material circulation system uses a double row hopper hoist, overflow inductive pill sand separato.
The temperature control components, OMRON C200HG PLC, the industrial control computer for PC dynamic simulation monitoring. Pill material circulation system fault alarm function. If a device (such as sand separator, a shot of ascension machine, screw conveyor for failure, it will) be automatic stop, and at the same time of the devices on will also cease automatically.
Steel pretreatment line is mainly used for the surface of all kinds of plank and profiles pretreatment (preheating, shot, paint, drying). PLC programmable control all, with multiple automatic detection device for the operation of equipment state detection, the central control with model shows that device.
